Dry Ice Cleaning
HomeDry Ice Cleaning
Reliable, Non-Conductive Cleaning for High-Voltage Systems
High Voltage Dry Ice Cleaning
CO2 cleaning is a proven, practical method for removing contaminants from the insulating surfaces of energized electrical equipment rated at up to 34.5 kV. Contaminants such as dust, salt spray, dirt, and ash can significantly reduce the dielectric strength of insulating materials. These contaminants can cause increased levels of leakage current to pass over dielectric materials, leading to electrical breakdown due to surface tracking. Such conditions can result in flashovers, which often damage electrical equipment and cause unplanned service outages, as well as safety concerns. CO2 cleaning has been shown to reduce leakage current by more than 96%.
The CO2 cleaning process uses solid CO2 (dry ice shavings or pellets), projected through an insulated wand at a specific nozzle pressure. These high-density dry ice particles (approximately the size of salt granules) are rapidly accelerated using compressed air through a dry air blast line, which requires a compressor that can deliver 150 pounds per square inch (PSI) of pressure at a flow rate of 350 cubic feet per minute. When the CO2 particles strike a contaminated equipment surface, the impact removes the surface contaminants without damaging insulating or underlying materials.
Dry Ice Cleaning has been shown to reduce leakage current by more than 96%.
How Dry Ice Cleaning Works
Our process uses solid CO₂ pellets or shavings blasted through an insulated wand under high pressure:
Compressor pressure:
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150 PSI
Flow rate:
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350 CFM
When CO₂ particles strike the surface, they sublimate directly from solid to gas, creating a triple-action cleaning effect:
Thermal Shock:
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Extreme cold (–109.5 °F) fractures contaminant bonds.
Gas Expansion:
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Expanding CO₂ gas lifts debris from the surface.
Kinetic Force:
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High-speed particles blow contaminants away completely.
This process leaves no secondary waste and requires no de-energization—making it ideal for live electrical equipment maintenance.
Advantages of Dry Ice Cleaning
Non-toxic & non-conductive
Safe for energized components
No secondary waste
CO₂ sublimates completely
No downtime required
clean without interrupting service
Ideal Applications:
- Switchgear (indoor/outdoor)
- Transformers
- Circuit breakers
- Substation components
- Overhead and underground switching equipment
Why Choose DDP Technology
As part of our comprehensive utility asset management program, DDP offers routine Dry Ice Cleaning for facilities in:
Key Benefits:
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Prevents flashovers and electrical failures
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Extends equipment lifespan
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Saves 60% or more vs. traditional cleaning
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Avoids outages (average cost: $1,000/hour per equipment)
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Environmentally responsible (CO₂ recycled from industrial sources)
Safety Protocols
Before cleaning:
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Equipment safety inspection
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Safety perimeter and signage
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Immediate support for unsafe equipment
During cleaning:
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Detailed condition reports
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Compliance with state maintenance mandates
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Trained technicians with PPE
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Adherence to DDP safety procedures
Experience the DDP Advantage
We are here to assist you with any questions or concerns you may have. Feel free to reach out to us anytime.
